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To contribute to the realization of a sustainable society through efficient use of finite resources, the Nippon Kayaku Group unites as one behind eco- and sustainability-conscious initiatives across the entire product life cycle, through R&D, production, distribution, sales, recycling and disposal. Our Sustainability Action Plan highlights recycling rates and zero-emission rates as key indicators, meaning that in addition to reducing waste, we increasingly view waste produced through business activities as a future resource and strive for its effective use.
In order to confirm whether wastewater and waste are being appropriately managed at every business site and Group company, the Nippon Kayaku Group conducts audits in the form of Core Environment, Safety and Health Diagnostic Checks. These Checks allow us to confirm any problems or inadequacies regarding compliance with laws and regulations on wastewater and waste treatment, run our eye over wastewater treatment areas and waste disposal areas, and grasp any problems with the management situation.
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Key sustainability issues | Corresponding SDGs | Action plans | Indicators(KPI) | FY2025 Targets | Results | FY2024 Initiative-related Topics | |
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FY2023 | FY2024 | ||||||
Reducing Energy Consumption and Greenhouse Gas Emissions Reduction of Wastewater and Industrial Waste Improving Efficiency of Water Resource Use |
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Total waste output | (Non-consolidated) Disclose results | (Non-consolidated) 20,974tons | (Non-consolidated) 28,225tons |
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Recycling rate | (Non-consolidated) 80% or higher | (Non-consolidated) 83.8% | (Non-consolidated) 86.5% | ||||
Zero emission rate | (Non-consolidated) 1% or less | (Non-consolidated) 0.68% | (Non-consolidated) 0.6% |
Amid the ever-changing, ever-stricter environment around plastics did Japan introduce a Law related to the Promotion of Recycling of Plastic-related Materials (Law on Plastic Resource Recycling) in April 2022. Under this Law, Nippon Kayaku can be defined as a “heavy waste producer”. Hence, in order to contribute to a sustainable society, we are mindful of the 3Rs (Reduce, Reuse and Recycle) as we drive forward efforts to systematically fix plastic waste targets and reduce the volumes produced.
Indicators | Covering | Unit | 2020 | 2021 | 2022 | 2023 | 2024 |
---|---|---|---|---|---|---|---|
Plastic waste emissions | Non-Consolidated | tons | 954 | 888 | 885 | 788 | 780 |
Group companies | tons | 235 | 277 | 326 | 326 | 294 | |
Total | tons | 1,619 | 1,593 | 1,602 | 1,375 | 1,074 | |
Recycling rate | Non-Consolidated | % | 80.2 | 80.8 | 81.8 | 91 | 95 |
Kayaku Safety Systems de Mexico (KSM) properly sorts its solid waste into wood, cardboard, nonferrous metals, aluminums and plastics, and is constantly on the lookout for external suppliers who can reuse these materials. The materials are stored in a fixed place for 2 to 3 months before being collected by government-certified suppliers.
The recyclable elements of industrial waste are delivered to various recycling companies so that wood being can be repurposed for wooden palettes, cardboard is also reused, and new materials can be generated from plastic, aluminum and steel.
The end of 2021 brought waste management improvements. Prior to that, we had no proper sorting system, meaning that waste was sent for treatment while containing resources that could yet be effectively used. We have now rectified that by fixing reuse and waste standards for each type of waste, and sorting in line with those standards. This has made sorting decisions easier for workers, thereby increasing efficiency, accuracy, and recyclable amounts of metals, wood and plastic. We have also boosted reusable materials by reassessing plastics formerly designated as waste. Our higher recycling amounts have also produced the secondary benefits of less municipal waste and landfill disposal. Waste sorting not only takes place on the shop floor, but also in such areas as the employee break room, where general waste is sorted. FY2024 saw us team up with regional customers to begin deploying reusable polystyrene packaging-a project which we are now working to a greater number of customers.
Category | Covering | Unit | 2021 | 2022 | 2023 | 2024 | |
---|---|---|---|---|---|---|---|
Metals | KSM | tons | 1 | 3 | 9 | 9.7 | |
Plastics | KSM | tons | 50 | 73 | 77 | 48.1 | |
Lumber | KSM | tons | 10 | 4 | 9 | 10.5 | |
Cardboard | KSM | tons | 24 | 23.3 | 26 | 36.5 | |
Municipal waste | KSM | tons | 160 | 165 | 112 | 114.4 | |
Packing material | Trays | KSM | pieces | - | - | - | 5,975 |
Polystyrene | KSM | tons | - | - | - | 0.3 | |
Saving | KSM | 10,000 yen | - | - | - | 86.5 |
In addition to cutting volumes of waste produced, Nippon Kayaku promotes exploring the reuse of waste as a future resource. Of the many types of waste generated by the Fukuyama Plant, sludge produced during microbial water treatment comes in particularly large amounts. As the moisture component of sludge makes it difficult to treat, we formerly sent it to landfill after the proper management processes. As a result of our exploration of using this sludge as a resource that could help decrease environmental burdens, it is now being effectively used by one incineration firm as a heat-adjustable fuel (or so-called “reduced fuel”) and by another incineration firm which converts incinerated ash into materials for cement or roadbeds. The Fukuyama Plant is also looking at ways of utilizing other forms of industrial waste, and continues to achieve rates of 0% landfill and 100% recycling.
Going forward, we will endeavor to maintain the proportion of industrial waste earmarked for incineration (the Zero-Emissions Rate) at 1% or less, and raise recycling rates to 80% or more.
Our environmentally-friendly packaging initiatives see us respect domestic and overseas legislation and regulations related to the environment, envisage the risks associated with product development, manufacturing processes and business activities, and advance efforts to reduce environmental burdens, prevent pollution, save energy, mitigate climate change, conserve resources, and reduce waste.
Our pharmaceutical packaging has been certified by the Forest Stewardship Council (FSC) and has acquired an FSC license. We are sequentially switching over our pharmaceuticals packaging boxes, patient brochures and shipping boxes to FSC certified paper, as well as widening the use of eco-friendly (non-VOC) inks. As of February 2025, of our 66 products with 122 items, 21 products with 37 items (30%) of packaging material and 48 of 117 leaflet materials (41%) have been switched over to environmentally-friendlier alternatives. FY2025 has seen our new carbon neutral initiative rise in prominence, with efforts made to reduce plastic use and CO2 emissions through, for example, switching from cup-shaped to pedestal-shaped protective wrapping.